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Integrated high-temperature ball valve is a type of valve evolved from a plug valve. The opening and closing component is a sphere that rotates 90 degrees around the axis of the valve stem to achieve opening and closing. This type of valve has a compact structure, integrating the valve body, seat, sphere, and other components together to form a whole, hence it is called an integrated type.
● Strong High Temperature Tolerance: Made of special high-temperature resistant materials, it can withstand the working pressure in high-temperature environments, ensuring stable operation of the valve under high temperature conditions.
● Compact Structure and Easy Installation: Pneumatic integrated design integrates key components such as actuators and balls, with a compact structure, small space occupation, and simple and fast installation process.
● Superior Sealing Performance: The ball and the valve seat are sealed with metal hard or soft sealing structure to ensure good sealing performance of the valve in the closed state and effectively prevent medium leakage.
● Flexible and Reliable Operation: The pneumatic actuator provides a stable driving force, so that the valve can quickly respond to the control signal, achieve rapid opening and closing, flexible and reliable operation.
No. | Parts Name | Material |
1 | Body | A105+ENP, A182 F6, F304, F304L, F316, F316L, F51 |
2 | Seat | PTFE, R-PTFE, PEEK, PPL |
3 | Anti-static Spring | Stainless Steel |
4 | Stem | A105+ENP, A182 F6, F304, F304L, F316, F316L, F51 |
5 | O-ring | NBR, |
6 | Limited Plate | 1015+Cr, Carbon Steel+Cr |
7 | Lever | A216 WCB, 1025+Cr |
8 | Fix Nut | Stainless Steel |
9 | Backup Ring | A182 F304, F316 |
10 | Packing | PTFE, Graphite |
11 | Positioning Pin | Stainless Steel |
12 | Thrust Washer | PTFE |
13 | Gasket | PTFE, Graphite |
14 | Ball | A105+ENP, A182 F6, F304, F304L, F316, F316L, F51 |
15 | Bonnet | A105+ENP, A182 F6, F304, F304L, F316, F316L, F51 |
16 | O-ring | NBR, |
17 | Stud | A193 B7, B7M, B8, B8M |
18 | Nut | A194 2H, 2HM, 8, 8M |
Main External Dimensions.
Model | Size(mm) | Dimensions(mm) | ||||||||
Q941F | inch | DN | L | D | D1 | D2 | b | Z-Φd | H | W |
3/4″ | 20 | 117 | 98 | 70 | 43 | 12 | 4-Φ15 | 75 | 130 | |
1″ | 25 | 127 | 108 | 79.5 | 51 | 12 | 4-Φ15 | 85 | 150 | |
11/4″ | 32 | 140 | 117 | 89 | 64 | 13 | 4-Φ15 | 96 | 190 | |
11/2″ | 40 | 165 | 127 | 98.5 | 73.2 | 15 | 4-Φ15 | 107 | 230 | |
2″ | 50 | 178 | 152 | 120.7 | 92 | 16 | 4-Φ19 | 118 | 240 | |
21/2″ | 65 | 190 | 177.8 | 139.7 | 104.7 | 18 | 4-Φ19 | 145 | 280 | |
3″ | 80 | 203 | 190.5 | 152.4 | 127 | 19 | 4-Φ19 | 160 | 310 | |
4″ | 100 | 229 | 229 | 190.5 | 157 | 24 | 8-Φ19 | 185 | 330 | |
5″ | 125 | 356 | 254 | 216 | 185.7 | 26 | 8-Φ22 | 230 | 600 | |
6″ | 150 | 394 | 279 | 241.3 | 216 | 26 | 8-Φ22 | 260 | 800 | |
8″ | 200 | 457 | 343 | 298.5 | 270 | 29 | 8-Φ22 | 310 | 1000 | |
10″ | 250 | 533 | 406 | 362 | 324 | 31 | 12-Φ25 | 350 | 1200 |
Model | Size(mm) | Dimensions(mm) | ||||||||
Q941F | inch | DN | L | D | D1 | D2 | b | Z-Φd | H | W |
1/2″ | 15 | 140 | 95 | 66.5 | 35 | 15 | 4-Φ15 | 72 | 115 | |
3/4″ | 20 | 152 | 117 | 82.5 | 43 | 16 | 4-Φ19 | 75 | 130 | |
1″ | 25 | 165 | 124 | 89 | 51 | 18 | 4-Φ19 | 85 | 150 | |
11/4″ | 32 | 178 | 133 | 98.5 | 64 | 19.5 | 4-Φ19 | 95 | 180 | |
11/2″ | 40 | 190 | 156 | 114.3 | 73.2 | 21 | 4-Φ22 | 110 | 230 | |
2″ | 50 | 216 | 165 | 127 | 92 | 23 | 8-Φ19 | 120 | 240 | |
21/2″ | 65 | 241 | 190.5 | 149.4 | 104.7 | 26 | 8-Φ22 | 150 | 280 | |
3″ | 80 | 283 | 210 | 168.5 | 127 | 29 | 8-Φ22 | 165 | 310 | |
4″ | 100 | 305 | 254 | 200.2 | 157 | 32 | 8-Φ22 | 190 | 330 | |
5″ | 125 | 381 | 279 | 235 | 185.7 | 35 | 8-Φ22 | 240 | 600 | |
6″ | 150 | 403 | 318 | 270 | 216 | 37 | 12-Φ22 | 270 | 800 | |
8″ | 200 | 502 | 381 | 330 | 270 | 42 | 12-Φ25 | 315 | 1000 | |
10″ | 250 | 568 | 445 | 387.5 | 324 | 48 | 16-Φ29 | 380 | 1200 |
Pressure Test.
Test Item | Shell Test | Sealing Test | Back Seal Test | Air Test | |||||
Medium | Water | Air | |||||||
Unit | MPa | Lbf/in2 | MPa | Lbf/in2 | MPa | Lbf/in2 | MPa | Lbf/in2 | |
Test Pressure | 150 | 3.1 | 450 | 2.2 | 315 | 2.2 | 315 | 0.5-0.7 | 60-100 |
300 | 7.8 | 1125 | 5.6 | 815 | 5.6 | 815 | |||
400 | 10.3 | 1500 | 7.6 | 1100 | 7.6 | 1100 | |||
600 | 15.3 | 2225 | 11.2 | 1630 | 11.2 | 1630 | |||
900 | 23.1 | 3350 | 16.8 | 2440 | 16.8 | 2440 |
Q1:What is the main suitable of this valve?
This product is especially suitable for steel, aluminum, fiber, small solid particles, pulp, coal ash, petroleum gas and other media.
Q2:What mechanical principle is used?
When the pneumatic device receives a control signal, it generates power through mechanisms such as cylinders or pistons to drive the valve stem to rotate. The valve stem is connected to the ball valve core, so the rotation of the valve stem will also drive the rotation of the ball valve core. When the channel of the ball valve core is aligned with the direction of the pipeline, the medium can flow smoothly; When the channel of the ball valve core is perpendicular to the direction of the pipeline, the medium is cut off. Install a sealing system to ensure the sealing performance of the valve in high temperature environments. Sealing materials are usually made of heat-resistant and wear-resistant materials, which can maintain a stable sealing effect at high temperatures. At the same time, the structural design of the valve also considers factors such as thermal expansion to ensure the stability and reliability of the valve at high temperatures.
Our pneumatic integrated high-temperature ball valve is made of high-quality materials, ensuring stable operation even in high-temperature environments, and has excellent heat resistance and corrosion resistance. The valve is ingeniously designed, compact in structure, easy to install and maintain, while effectively reducing fluid resistance and improving system efficiency. We offer a variety of specifications and configurations to meet the needs of different application scenarios, ensuring that customers can find the most suitable solution for their systems. Our professional technical team and comprehensive after-sales service system provide comprehensive technical support and timely maintenance services to ensure the smooth production process without any interference.