Pneumatic integral high-temperature ball valve is a valve design derived from plug valves. Its opening and closing mechanism relies on a spherical component that rotates 90 degrees to complete the opening or closing action. This type of valve is called a integral valve due to its compact structure, cleverly integrating the valve body, seat, and ball into one unit.
● Strong High Temperature Tolerance: Made of special high-temperature resistant materials, it can withstand the working pressure in high-temperature environments, ensuring stable operation of the valve under high temperature conditions.
● Compact Structure and Easy Installation: Pneumatic integrated design, key components such as actuators and spheres are integrated together, compact structure, small space occupation, and simple and fast installation process.
● Superior Sealing Performance: The ball and valve seat are made of metal hard or soft sealing structure to ensure the sealing performance under the closed state of the valve and effectively prevent the leakage of media.
● Flexible and Reliable Operation: The pneumatic actuator provides a stable driving force, so that the valve can quickly respond to the control signal, achieve rapid opening and closing, flexible and reliable operation.
| No. | Parts Name | Material |
| 1 | Body | A105+ENP, A182 F6, F304, F304L, F316, F316L, F51 |
| 2 | Seat | PTFE, R-PTFE, PEEK, PPL |
| 3 | Anti-static Spring | Stainless Steel |
| 4 | Stem | A105+ENP, A182 F6, F304, F304L, F316, F316L, F51 |
| 5 | O-ring | NBR, |
| 6 | Limited Plate | 1015+Cr, Carbon Steel+Cr |
| 7 | Lever | A216 WCB, 1025+Cr |
| 8 | Fix Nut | Stainless Steel |
| 9 | Backup Ring | A182 F304, F316 |
| 10 | Packing | PTFE, Graphite |
| 11 | Positioning Pin | Stainless Steel |
| 12 | Thrust Washer | PTFE |
| 13 | Gasket | PTFE, Graphite |
| 14 | Ball | A105+ENP, A182 F6, F304, F304L, F316, F316L, F51 |
| 15 | Bonnet | A105+ENP, A182 F6, F304, F304L, F316, F316L, F51 |
| 16 | O-ring | NBR, |
| 17 | Stud | A193 B7, B7M, B8, B8M |
| 18 | Nut | A194 2H, 2HM, 8, 8M |
Main External Dimensions.
| Model | Size(mm) | Dimensions(mm) | ||||||||
| Q941F | inch | DN | L | D | D1 | D2 | b | Z-Φd | H | W |
| 3/4″ | 20 | 117 | 98 | 70 | 43 | 12 | 4-Φ15 | 75 | 130 | |
| 1″ | 25 | 127 | 108 | 79.5 | 51 | 12 | 4-Φ15 | 85 | 150 | |
| 11/4″ | 32 | 140 | 117 | 89 | 64 | 13 | 4-Φ15 | 96 | 190 | |
| 11/2″ | 40 | 165 | 127 | 98.5 | 73.2 | 15 | 4-Φ15 | 107 | 230 | |
| 2″ | 50 | 178 | 152 | 120.7 | 92 | 16 | 4-Φ19 | 118 | 240 | |
| 21/2″ | 65 | 190 | 177.8 | 139.7 | 104.7 | 18 | 4-Φ19 | 145 | 280 | |
| 3″ | 80 | 203 | 190.5 | 152.4 | 127 | 19 | 4-Φ19 | 160 | 310 | |
| 4″ | 100 | 229 | 229 | 190.5 | 157 | 24 | 8-Φ19 | 185 | 330 | |
| 5″ | 125 | 356 | 254 | 216 | 185.7 | 26 | 8-Φ22 | 230 | 600 | |
| 6″ | 150 | 394 | 279 | 241.3 | 216 | 26 | 8-Φ22 | 260 | 800 | |
| 8″ | 200 | 457 | 343 | 298.5 | 270 | 29 | 8-Φ22 | 310 | 1000 | |
| 10″ | 250 | 533 | 406 | 362 | 324 | 31 | 12-Φ25 | 350 | 1200 | |
| Model | Size(mm) | Dimensions(mm) | ||||||||
| Q941F | inch | DN | L | D | D1 | D2 | b | Z-Φd | H | W |
| 1/2″ | 15 | 140 | 95 | 66.5 | 35 | 15 | 4-Φ15 | 72 | 115 | |
| 3/4″ | 20 | 152 | 117 | 82.5 | 43 | 16 | 4-Φ19 | 75 | 130 | |
| 1″ | 25 | 165 | 124 | 89 | 51 | 18 | 4-Φ19 | 85 | 150 | |
| 11/4″ | 32 | 178 | 133 | 98.5 | 64 | 19.5 | 4-Φ19 | 95 | 180 | |
| 11/2″ | 40 | 190 | 156 | 114.3 | 73.2 | 21 | 4-Φ22 | 110 | 230 | |
| 2″ | 50 | 216 | 165 | 127 | 92 | 23 | 8-Φ19 | 120 | 240 | |
| 21/2″ | 65 | 241 | 190.5 | 149.4 | 104.7 | 26 | 8-Φ22 | 150 | 280 | |
| 3″ | 80 | 283 | 210 | 168.5 | 127 | 29 | 8-Φ22 | 165 | 310 | |
| 4″ | 100 | 305 | 254 | 200.2 | 157 | 32 | 8-Φ22 | 190 | 330 | |
| 5″ | 125 | 381 | 279 | 235 | 185.7 | 35 | 8-Φ22 | 240 | 600 | |
| 6″ | 150 | 403 | 318 | 270 | 216 | 37 | 12-Φ22 | 270 | 800 | |
| 8″ | 200 | 502 | 381 | 330 | 270 | 42 | 12-Φ25 | 315 | 1000 | |
| 10″ | 250 | 568 | 445 | 387.5 | 324 | 48 | 16-Φ29 | 380 | 1200 | |
Pressure Test.
| Test Item | Shell Test | Sealing Test | Back Seal Test | Air Test | |||||
| Medium | Water | Air | |||||||
| Unit | MPa | Lbf/in2 | MPa | Lbf/in2 | MPa | Lbf/in2 | MPa | Lbf/in2 | |
| Test Pressure | 150 | 3.1 | 450 | 2.2 | 315 | 2.2 | 315 | 0.5-0.7 | 60-100 |
| 300 | 7.8 | 1125 | 5.6 | 815 | 5.6 | 815 | |||
| 400 | 10.3 | 1500 | 7.6 | 1100 | 7.6 | 1100 | |||
| 600 | 15.3 | 2225 | 11.2 | 1630 | 11.2 | 1630 | |||
| 900 | 23.1 | 3350 | 16.8 | 2440 | 16.8 | 2440 | |||
Q1:What is the main suitable of this valve?
This product is especially suitable for steel, aluminum, fiber, small solid particles, pulp, coal ash, petroleum gas and other media.
Q2:What mechanical principle is used?
After receiving the signal, the pneumatic device generates power through the cylinder or piston to rotate the valve stem. The valve stem is connected to the ball valve core, and its rotation drives the ball valve core. When the channel of the ball valve core is aligned with the pipeline, the medium flows; When vertical, the medium is obstructed. The valve is equipped with a sealing system to ensure high-temperature sealing performance. The sealing material is heat-resistant and wear-resistant, maintaining stable sealing at high temperatures. The valve design takes into account thermal expansion to ensure high temperature stability and reliability.
Our pneumatic integrated high-temperature ball valve is made of high-quality materials to ensure stable operation at high temperatures, with heat resistance and corrosion resistance. The valve design is compact, easy to install and maintain, reduces fluid resistance, and improves system efficiency. We offer various specifications and configurations to meet different needs and ensure finding the best solution. Our professional technical team and after-sales service system provide comprehensive support and maintenance to ensure smooth production.
